Predictive maintenance that cut unplanned downtime by 28%

Maintenance teams had data but no shared signal.

Challenge

Sensors, PLCs, CMMS records, and operator notes lived in separate systems. Reliability engineers could investigate failures after the fact, but they lacked a trusted early-warning path for the assets that mattered most.

We connected the physical signal to the work order.

Build

Quantlix built a streaming data plane, anomaly scoring, model monitoring, and a maintenance triage surface. Operators could accept, dismiss, or annotate recommendations, creating a feedback loop for model quality.

The system became part of the operating rhythm.

Outcome

Reliability teams used the command centre in daily standups, while plant managers gained a portfolio view of risk. The client reduced unplanned downtime and improved confidence in preventive work orders.